2000 BPH Small Scale Juice Production Line

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2000 BPH Small Scale Juice Production Line

Automatic orange juice hot filling machine for PET bottle. The standard type of RCGF series hot filling machine is “3-in-1”, aiming at special production condition, one disinfectant rinser can be increased to be 4-in-1 monobloc. The system gives full consideration for beverage’s characteristics (e.g. it is easy to have foaming for tea beverage and mixed juice.) and main technical requirement of hot filling.

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Product Description

juice production pic.jpg

Application: juice, milk, vitamin drinks, functional beverage with particles, flesh, pulp, fruit pieces, etc.

Suitable for: PET bottles with all volumes and shapes

Filling system: gravity filling

Production capacity: 2,000BPH–20,000BPH (500ml)

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Technical characteristics

1. Rinsing system: Combined with rotary tray with clamp, water distributing tray, water tank and rinsing

pump.

2. Filling system: Combined with hydraulic, filling valve, controlling ring, and elevator-cylinder.

3. Capping system: Combined with capper, cap sorter and cap falling track.

4. Driving system: Combined with main motor and gears.

5. Bottle transmitting system: Combined with air conveyor, steel starwheels and neck supporting carrier plates.

6. Electrical controlling system: this part is frequency inverted, PLC controlled and touch screen operated.

washing part

1). Using company original tilting bottle clip, bottle clamp stuck bottleneck, avoid the traditional bottle on rubber clip to
block the bottle thread parts may be caused by the pollution. Bottle clip is made of SUS304 stainless steel, health and durable.
2). Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of
the inner wall, rinse with water thoroughly and save flush bottle.

wash part.jpg

filling part

1). The washing bottle, filling, sealing are connecting with the thumbwheel card bottleneck transportation methods.
2). The rotating disk is all made of SUS304 stainless.
3). Filling method is hot filling,temperature can reach 85℃.
4). Filling valve manufactured by SUS304.
5). Equipped with perfect temperature control system and reverse flow system.

juice filling part3.jpg

capping part

1). Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during
capping
2) .All 304 stainless steel construction
3). No bottle no capping
4). Automatic stop when lack of bottle
5). Capping effect is stable and reliable ,Defective rate ≤0.2% .

capping head.jpg

configuration

1. Material of filling valve: Stainless steel 316L available

2. Material of rotary tray and machine platform of rinser and filler: Stainless steel 304.

3. Main motor: ABB/SEW (Germany)

4. Sliding bearing: Igus (Germany)

5. Frequency inverter: MITSUBISHI (Japan)

6. Touch screen: DIGITAL (Japan).

7. PLC: MITSUBISH (Japan)

8. Pneumatic components: FESTO (Germany)

9. Seals: Busak+Shamban (USA)

10. Photocell switch: BANER (USA).

11. Proximity switch: TURCK (Germany).

machine parameter

Model	RCGF14-12-5	RCGF18-18-6	RCGF24-24-8	RCGF32-32-8	RCGF40-40-10	RCGF50-50-15
Capacity	3000-4000	4000-6000	8000-10000	12000-14000	16000-18000	20000-24000
Height	150-320
CAP	Plastic Screw Cap
Power (kw)	4.23	5.03	6.57	8.63	10.68	12
Size (mm)	223016302250	236018302250	290022002250	388022002250	370030002350	450033002350
Weight (kg)	2200	2500	4200	6000	7000	9000

juice filling line.jpg

Beverage pre-treatment system:

<1> The beverage processing system applies to beverage processing for hot filling line and CSD filling line.
<2> product's scope hot water system, sugar dissolving system ( simple syrup system ), concentrate system, blending system (final syrup system), CIP system, extraction system, kind of storage tank / valves / pipe / fittings, UHT system (plate / tubular type), and carbo-cooler / mixer (manual / automatic).

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