What to consider to set up a juice plant?

What to consider before setting up a juice plant? Here Comark Machinery give you some technical structure features of juice filling machine.

a. Bottle flushing part:

This machine is a rotary rinser, which is mainly used for rinsing new bottles of beverages, water and other products. The bottle is then sent to the filling machine for product filling.

The PET bottle enters the equipment from the bottle-separating star wheel, and the bottle mouth is clamped by the clamp and the turning mechanism, and the bottle mouth is turned to the bottle mouth downward. After being rinsed with sterile water, it is drained, and the bottle mouth is automatically turned over until the bottle mouth faces upward. installed. The main structure of the equipment is in contact with the flushing medium and the outer protective cover is made of high-quality stainless steel; open gear transmission.

The new stainless steel clamp has a simple structure and is easy to adjust; the contact area with the bottle mouth is small, which effectively avoids secondary pollution to the bottle mouth

The rinser is equipped with a drip tray to recycle rinse water

b. Filling part:

The filling part realizes the filling of materials into the washed bottles sent by the washing machine.

The filling machine is designed by our company, the filling valve has independent intellectual property rights, and uses the principle of pressure filling and negative pressure return flow.

The filling valve adopts the method of pressure filling and negative pressure backflow, which is fast and sensitive in filling and has high filling level precision. There is no spring in the valve, and the material is not in contact with the spring, which is conducive to cleaning the inside of the valve. In order to ensure the filling process and the filling temperature, the material in the filling valve is in a micro-return state when there is no bottle or when the valve is stopped.

The filling tank adopts the full tank method to ensure the stable pressure in the tank.

The whole machine has a perfect CIP cleaning interface.

Adopt double guide rod bottle lifting structure to stabilize the bottle lifting and centering.

The main drive adopts gear drive and open type combined drive, which has high efficiency, low noise, long life, convenient maintenance and sufficient lubrication. The frequency converter is used to control the speed of the main motor of the machine, and the machine adopts stepless frequency conversion speed regulation.

The bottle guide system has a simple structure and can be quickly and easily changed according to the bottle type. The whole machine adopts the bottle neck structure for transportation. Automatic juice beverage machinery, hot filling beverage machine, tea beverage production line, fruit juice production equipment, fruit wine production line

The whole machine is automatically controlled by PLC, and faults are displayed online, such as blocked bottles, missing caps, etc. Automatic juice beverage machinery, hot filling beverage machine, tea beverage production line, fruit juice production equipment, fruit wine production line

The key parts and electrical components of this machine are imported products.

c. Screw cap part:

The cap screwing part twists the cap sorted by the cap organizer to the bottle that has been filled with the product, and is sent to the subsequent process by the conveyor chain.

The capping machine drives the turntable to rotate through the reducer. The cap leaves the hopper from the cap outlet under the action of centrifugal force. There is a positive and negative cover separation device at the outlet. When the reverse cover passes, the cover automatically falls into the return pipe, and the reverse cover is automatically blown into the hopper by the wind. Only the front cover can enter the chute smoothly, and the amount of cover in the hopper is automatically detected by the photoelectric switch to control the cover feeder to ensure that the lower cover achieves the best effect. When the front cover enters the slideway, it can smoothly enter the cover feeding tray. In order to prevent accidents, an anti-reverse cover dial is also configured on the slideway to ensure that the cover entering the cover feeding tray is correct. A pair of Photoelectric switch, when it detects that there is no cover, it will stop the host immediately. In order to effectively remove the bad cover without the anti-theft ring and the remaining cover when cleaning the hopper, there is a movable outlet directly opposite the outlet of the hopper to meet this function.

The screw cap is magnetic screw cap, with overload protection function, and the screw cap torque is stable and reliable. There is no gnawing cover, high cover, crooked cover and curling of the cover. 

If you are interested in the juice filling machine, contact Comark Machinery without hesitation! Comark can customize the juice washing filling capping machine for you.